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Guide to Wire Connection Tester for Assembled Cable Production
PIC-350 is a universal wire connection tester to test all kinds of wiring configuration.
This device can learn the connection from your original cable wiring, and subsequently test the rest of your reproduced cables.
PIC-350 wire harness tester. A productive tool that you should keep on your tool shelves.
Click here for more information about PIC-350 tester.
Test Setup for D-sub RJ11 Assembled Cable
You have an assembled cable (with D-sub and RJ11 connectors) that you mass produce and wanted to test and ensure the wiring was done correctly.
- Buy or prepare the mating connector for your D-sub connector end, and your RJ11 connector end.
The mating connectors are for making the connection to the cables that you wanted to test.
It acts as an adaptor interface between your cable and the PIC-350 tester. - You can wire up each wire to any of the port connectors on PIC-350.
It does not matter which port you connect because the device can learn the wiring connection on-the-fly.
Ensure all the wiring are connected. - Power up the PIC-350 through a USB mini-B cable.
- Connect your original master cable that has the correct connection to the PIC-350 via the adaptor interface that you had prepared in step no. 1.
- Press the learn button to allow the device to learn the connection from this master cable.
- You can then proceed to swap the cable with the cable which you want to test
- Press the TEST button to begin testing.
The device will indicate a green light and a valid beep sound if the connectivity is the same.
A red indicator and an error buzz sound will be sound if the cable does not have the same wiring connection. - Continue to swap to test the remaining batch of your cables.
Similar procedures apply to other types of cable harness.
The procedures are simple and the same even those complex cable harness wiring configuration.
Check out other references…
Cable Connection Assembly Tester
A simple to use cable-tester. One touch button to learn from your master cable, and another button to test your production cables.
Setting Up for Cable Testing
The following is a guideline to using this cable tester to test your cable or wire harness.
- Get ready the cable that you want to test.
- Prepare the mating connectors for your cable.
- Crimp, solder or attach a wire to each pin of the mating connector.
- Connect each of the wire to each of the terminal port on the Cable Tester. (You can connect up to 64 points)
- Power up the cable tester via the USB mini-B socket.
- Connect your Master cable to the mating connectors that are now attached to the Cable Tester.
- To learn the wiring of your Master cable, press and hold the small learning touch button on the Cable Tester device. Hold it for about 3 sec until you hear a double beep or see the PASS & FAIL LED flashing.
- The Cable Tester device has learned your Master cable.
- Remove the master cable from the mating connectors.
- Replace it with the production cable that you want to test.
- Press on the “Start TEST” to begin testing the cable. The test result will be available almost instantly within a second.
- You should be able to see a green LED PASS lighted up if the cable has the same wiring configuration as your Master cable.
- If the cable is not the same, you should see a red LED FAIL light up.
Cable Connection Test Report
This cable tester can also be connected via a USB cable to the computer for the display of the cable test result report.
You can use the following software to view the cable tester connectivity report.
- Download -> Cable tester terminal software.
Communication baudrate settings: 115200bps, 8 data bits, 1 stop bit, no parity bit, no hardware flow control.
There are a few commands which allow you to measure and generate the cable wiring report.
- Generate a test report with reference to your master cable.
- Current cable connection report.
- Master cable connection report.
- Learn cable connection and save the wiring configuration as the master template.
Through this report, you are able to see at a glance how a cable is being wired. A master cable wiring configuration can be saved to this tester. This tester can then base on this master cable wiring pattern and test the rest of your production cables.
Up to 64 connection points can be tested. A1 to A8 …. to H8 represent the 64 terminal points on this Cable Tester device.
Total EEPROM memory required for 64 connection is 4Kbits (64 x 64 connection points).
Test Result Example:
| O | – Correct Connection | |||
| M | – Missing Connection | |||
| X | – Wrong Connection | |||
| – | – Correct No Connection | |||
Fully Automated Test Solution
This cable tester can also be integrated into your production machine for a fully automated test system for your cables.
Click here to check up more details of this PIC-350 Cable Harness Connectivity Tester.
Payment Terminal
Payment Terminal Vendors
Online Cashless Payment Vendor
Cashless Payment in Malaysia
Touch n GO
Alipay (QR code)-
Visa
MasterCard
American Express
UnionPay
JCB
MyDebit
Automated Vending Machine Integratation
- Vending Machine
- Gaming Machine
- Soft Toy Catcher
- Water Dispenser
- Self-Service Kiosk Ticketing Machine
- Gife Vending Machine
- Coffee Machine
- Laundromat Laundry Central Payment System
Contact our sales engineer from PIC-CONTROL for your automated payment terminal integration.
Cashless Payment System Singapore
Looking for a cashless payment system for your automated machines?
PIC-CONTROL provides solution to allow your machines to accept cashless payment in Singapore.
We have a simple package plan to help you automate your machine to collect payment 24 hours a day, 7 days a week.
Advantages of a Cashless Payment System
More and more customers are using a cashless card to make payment for their purchase. Customer may not have enough cash notes/coin but they definitely have a cashless card for their daily shopping or transportation in Singapore.
- Increase Sales
- Fast and Convenient
- No more collection and handling of cash money notes/coins
- Reduce the administration, operation, and maintenance cost.
- Daily transaction report
- More robust (no mechanical part)
- Customer does not need to have the cash for the purchase.
- Machine does not need to return change or hold cash.
Application
More and more customers are carrying less cash (coins and notes) in their wallet. Cashless is more convenient and faster transaction. Improve and automate your sales by using a cashless payment system.
- for Vending Machines
- Washer/Dryer machines
- Storage Cabinets
- Ticketing machines
- Payment Kiosks
- Food voucher machines
- Arcade gaming machines
- Toy catcher machines
- Kiddy Rides
- Coffee Machine
- Drinks Dispenser
- Fresh Water dispenser
We offer Rental Package
For $5-$8 dollars a day, you will get to own your cashless payment system
to increase your sales and improve your operational efficiency.
Why Rental?
Focus on your business and leave your engineering headache to us.
We have design this package to help businesses cap the cost of maintaining a cashless payment system, as well as lowering the initial engineering cost.
| Package | Monthly Rental Rate (2 years contract, billed yearly) |
| Internet connectivity available onsite. | S$150 per month |
| No internet connectivity available onsite. | S$210 per month |
** Rental package is INCLUSIVE of integration work. Subjected to our sales engineer’s assessment.
** Typical lead time for the engineering integration work takes about 6-8 weeks time.
** Price package is subjected to our project feasibility assessment.
Other charges
- Per transaction charges (typically 0.8%, 1.6% to 3%).
Not inclusive of
- Electrical and cabling work.
- Custom enclosure work.
Site infrastructure that you should provision for your project
The following are some of the infrastructure you can start to provision for your cashless payment system.
- 1x or 2x Power Point Socket
- 1x Ethernet socket (with connectivity to the internet)
Cashless Payment Mode
The following are the payment mode available to choose from,
- Ez-Link (CEPAS)
- Net FlashPay (CEPAS)
- Visa PayWave
- MasterCard PayPass
- SGQR
Custom Cashless Payment Integration
Send in your enquiry to PIC-CONTROL today for your customised cashless payment system.
Send in the following information,
- Photos of your machinery.
- Machine Documentation (User Manual, Technical Manual, etc…)
Reference:
- Single Payment Terminal serving multiple machines
- Ez-Link Payment System
- Water Dispenser Kiosks
- Centralized Kiosk Payment Station
- Payment Terminals for cashless transaction
Hotel Card Key Switch
Contactless Card Key Switch for
Hotel, Dormitory or Rental Room
This card key switch is designed to be activated by a contactless card. Only a contactless card can activate this switch for powering up the electrical system in a room. A normal card cannot trigger this card key
Blue Glow Indicating Card Key Holder
Card key holder will glow softly in the dark to guide the guest to slot in their contactless card key.
The relay switch gets activated to turn on external power control system. The power system will switch on the electrical system in the room.
Key Card Switch operated by RFID electronic circuit
RFID Switch BMS-RF001-V1
RFID Switch product by PLC Systems Technik, Philippines
Note: Please take note that this is only the key card holder to detect the contactless card. It cannot be used to power up your electrical appliance. External power control system is required to power up the rest of the electrical appliances within the room. The following examples of high current appliances have to be powered up by an external interface.
- Aircon
- Lightings in the room
- Heater
- Fridge
- TV
- etc…
Other Custom RFID Products
- RFID Card Key Switch PIC-021
- CAN number reader (for CEPAS, EZ-Link, NETS FlashPay)
- RFID Reader
- Hotel Card Key Switch, BMS-RF001-V1
Cable Harness Tester Equipment
Affordable Cable Tester
PIC-350 Cable Harness Connectivity Tester
PIC-350 
KT210 Cable Tester (Low Cost)
1000RX Cable Tester (Low Cost)
uTestem
PAL1570 PC Cable-Check Cable Tester
PC Cable Tester
Multi FunctionCable Tester Pro
CT-16 Cable Tester
High-End Cable Tester
8740N Cable Harness Tester
Cable Eye M2U Full Cable Tester
UT8080 Series
Benair B857 Connection Tester
NX Hipot Test System
SanShine
High Voltage Cable Tester
CableEye HVX
SEFELEC
Customised Your Own Cable Tester
PIC-CONTROL can help you design and custom made a cable tester for your production needs.
A dedicated test can be designed onto the tester.
- Basic connectivity check for the connection to the correct pin on the connectors.
- Ohm test or resistivity test for your wires and connectors.
- High voltage test, to ensure the wires are properly insulated.
- High-speed data or RF test to ensure signal integrity quality of your assembled cable.
Other Relevant Products
- Cable harness connector connectivity tester
- Custom Cable Tester
- Production test jig for part assembly
- Custom test switch box
- IDC Cable Tester
- Cable Harness Tester Equipment
Cable Harness Tester
PIC-350 Cable Harness Connectivity Tester
Efficient cable testing tool that you must have for your cable production and maintenance work.
Application
Improve your efficiency and quality of your cable harness assembly production using this cable harness tester. Fast checking to ensure that your harness wiring is done correctly by your operators.
- Testing of cable harness connectivity for your production line.
- A portable tester for onsite cable checking.
- Using it as an electrical wire tester to check for electrical connection.
- Automated connection checking on PCB board.
- Multiple wire cable tester.
- Reverse engineering the cable wiring connection.
- Test setup to capture intermediate cable issue due to broken or loose wiring connection.
This cable tester is also designed for interfacing to your existing equipment machinery and computer to allow for a fully automated testing system.
Advantages
- Reduce production time.
- Reduce labour cost.
- Improve quality with reduced defects.
- Suitable for small to large scale cable production
Simple To Use
This cable harness tester is designed to be simple to you. You can train the tester with your working set of cable harness. The tester will base on this master cable harness to test if the subsequent cables.
To make your testing production process easier, you can connect the mating connector for your cable harness to the tester first. This allows you to connect your cable harness faster to the tester. You can connect the wire to any terminal. There is no specific port to connect because this tester can self-learn your cable connection. Simply ensure that all your wires are connected to one of the screw terminals. The tester can learn and memories the connection of your good working master cable harness connection.
Once the tester has learned the wiring connection from your cable harness, you can start to test your production cables using the same connection. A green light flash indicating “Passed“ means that the cable matches the master cable connectivity. A red light flashing indicates a “Failed” test. There will also be a beep sound option to allow the operator to know the test status without them having to pay attention to the light indicator.
Basic Features
This cable harness tester provides the basic testing of your harness wiring connection to your connectors. Ensure your production quality by checking all the connection on your cable harness.
- Low-cost cable connection tester kit.
- Checks all open/close connection between all the wire terminals on your cable.
- Small size, light weight (easy portable).
- Power using USB from wall plug or via portable power bank.
- Beep sound alert (enable or disable).
- Auto-start testing when the cable is connected or manual press button to start.
- Screw terminal to allow you to easily setup with your own connector for your cable harness test.
- Master connection learned will still be retained after power-off.
- Generate test report for you to see the connection of unknown wiring for your documentation.
- Test setup to capture intermediate wire connection problem.
- Test up to 64 connector’s termination points/nodes per tester. For more then 64 points, you can link-up with multiple PIC-350 tester.
- External interface allows tester to be controlled with your automated machine or link-up with multiple PIC-350 tester.
The test method implemented in this cable tester uses pulse signal through each and every pin to detect if a particular connection is open or close. The continuity result will be checked with the learned master connection to determine if the connection is correct.
General purpose cable connection continuity checking. The screw terminals provide you with the flexibility to use this tester for any of your cable harness connectors. If you prefer to have a specific connector tailor-made for your cable harness assembly, you can contact us for your customisation.
Generate Connection Test Report
This cable tester operates with just a simple USB power supply. When connected to a computer/laptop the tester can display a detailed connectivity report of the assembled cable harness. You can use this report to find out how this cable harness is assembled, how each individual pins is connected to each other. A handy instrument tool for reverse engineering of any unknown cables.
Click here for more information about this cable tester.
<- Cable Test Report generated from PIC-350 Cable Tester
Enhance Features
- View details test report using a computer or laptop via the USB connection.
- Allows interface to an external switch or light indicators.
- Allows cascade of more testers to test for more wiring connection.
Typical Tester Application Guide
D-sub and RJ11 connector connection test setup
Click here for more information about the cable test setup procedures.
Custom cable harness wiring connectivity test setup
Custom cable tester design service
We can custom made to have your connectors on board so that it is neat (without connecting wires) and cater specially for your particular cable harness.
The tester can also be designed with a PCB board adaptor. This allows you to swap the connector type to match the connector of your cable harness assembly. It can also be custom made to fit your test jig fixture or machines, to allow for a fully automated production system.
Customised your productivity tool today.
For a customised wire connection testing for your unique cable’s connector, please contact us with your design requirements.
Click here for more other cable harness tester products.
Other Custom Tester Services
- Custom Cable Tester
- Cable Harness Tester Equipment
- Production test jig for part assembly
- Custom test switch box
- IDC Cable Tester
- Cable harness connector connectivity tester
- Cable Connection Reporting
Payment Terminal Singapore (Ezlink, PayFlash, PayWave and PayPass)
Cashless Payment Terminal
iUC180 Payment Terminal
iUP250 Payment Terminal
iUP250 Payment Terminal
Some other payment terminal accept up to 4 SAM card.
Check out our cashless payment terminal system rental package at
$5-$8 dollars a day (integration engineering fee included).
Contactless Cashless Payment in Singapore
The following is a list of commonly used cashless card type in Singapore.
- Ez-Link (CEPAS)
- NETS PayFlash (CEPAS)
- PayWave
- PayPass
- SGQR
References
- Cashier Monitoring System (Real-time transaction monitoring and recording)
- Washing Machine Centralised Kiosk Payment System
- Water Dispenser Kiosk
- Payment Terminal for Multiple User Station
- Cashless Payment System
- Ez-Link Payment System Integration
Cashier Monitoring System (Real Time Transaction Recording)
A monitoring system for your cashier payment transaction at your front desk.
Real time video recording with the transaction data can be archive onto your server for future audit.
Application
- cashier security.
- payment transaction audit.
- cashier training.
- service quality monitoring.
- operation analysis
Text Insert onto Video Stream
The cashier monitoring system is design to collect data from your cashier POS system (point-of-sales), payment terminal (contactless card, credit card), CCTV camera and other form of electronic sensor equipment. The collected data can be customised and display onto the video stream as an overlay.
The video recording can then be archive onto your server for your keeping.
This can help businesses to assess the payment process and cashier transaction to further improve business operation.
Insert Text onto Video Stream for Display
Customised text information can be inserted onto the display to assist the monitoring of the video with the relevant information presented at the time of recording.
- Date and Time of the video/recording
- Transaction ID
- Number of scanned items
- Total sales amount
- Payment method (cash, contactless card, credit card, etc…)
- Duration of the transaction
The system consider of a on-screen display (OSD) engine which can render the information on the monitoring screen.
This cashier transaction monitoring system will collect transaction data from the POS cashier (point-of-sales) and payment terminal, displaying on the screen in real time.
Depending on your application, customised sensor data can be collected and display real time onto your video recording.
Transaction and Sensor Information Overlay onto Video Recording
Other useful application,
- Cashier Monitoring with video recording of business transaction.
- POS system (point-of-sales)
- Vehicle Car Number Identification video archive (license plate OCR).
- Customer queue number display on TV screen.
- Video recording with Sensor data monitoring information.
- Advertisement and announcement boardcast to a TV display.
You can customise the text information overlay onto video.
Contact Vitcomm Pte. Ltd. for further information.
