Imagine you are mass producing a cable (D-sub and RJ11 connectors). You would like to test and ensure the wiring is done correctly before you shipped out to your customer. You can setup the tester as shown in the picture.
First step is to buy or prepare the mating connectors for your D-sub connector end, and your RJ11 connector end. The mating connectors are for making the connection to the cables that you wanted to test.
It acts as an adaptor interface between your cable and the CCT-01 tester.
You can wire up the individual wires to any of the port connectors on CCT-01. It does not matter which port you connect because the device can learn the wiring connection on-the-fly. You just need to ensure all the wiring are connected.
Power up the CCT-01 through a USB mini-B cable.
Connect your original master cable (a sample with the correct wire connection) to the CCT-01 via the adaptor interface that you had prepared in step no. 1.
Press the learn button to allow the device to learn the connection from this master cable.
You can then proceed to swap the master cable with the cable which you want to test
Press the TEST button to begin testing.
The device will indicate a green light and a valid beep sound if the connectivity is the same.
A red indicator and an error buzz sound will be sound if the cable does not have the same wiring connection.
Continue to swap to test the remaining batch of your cables.
This tester is designed to be a simple general multi-purpose cable tester. The same test procedure applies to any complex cable harness wiring configuration. Simple to use.
A simple to use cable-tester. One touch button to learn from your master cable, and another button to test your production cables.
Setting Up for Cable Testing
The following is a guideline to using this cable tester to test your cable or wire harness.
Get ready the cable that you want to test.
Prepare the mating connectors for your cable.
Crimp, solder or attach a wire to each pin of the mating connector.
Connect each of the wire to each of the terminal port on the Cable Tester. (You can connect up to 64 points)
Power up the cable tester via the USB mini-B socket.
Connect your Master cable to the mating connectors that are now attached to the Cable Tester.
To learn the wiring of your Master cable, press and hold the small learning touch button on the Cable Tester device. Hold it for about 3 sec until you hear a double beep or see the PASS & FAIL LED flashing.
The Cable Tester device has learned your Master cable.
Remove the master cable from the mating connectors.
Replace it with the production cable that you want to test.
Press on the “Start TEST” to begin testing the cable. The test result will be available almost instantly within a second.
You should be able to see a green LED PASS lighted up if the cable has the same wiring configuration as your Master cable.
If the cable is not the same, you should see a red LED FAIL light up.
Cable Connection Test Report
This cable tester can also be connected via a USB cable to the computer for the display of the cable test result report.
You can use the following software to view the cable tester connectivity report.
Communication baudrate settings: 115200bps, 8 data bits, 1 stop bit, no parity bit, no hardware flow control.
There are a few commands which allow you to measure and generate the cable wiring report.
Generate a test report with reference to your master cable.
Current cable connection report.
Master cable connection report.
Learn cable connection and save the wiring configuration as the master template.
Through this report, you are able to see at a glance how a cable is being wired. A master cable wiring configuration can be saved to this tester. This tester can then base on this master cable wiring pattern and test the rest of your production cables.
Up to 64 connection points can be tested. A1 to A8 …. to H8 represent the 64 terminal points on this Cable Tester device.
Total EEPROM memory required for 64 connection is 4Kbits (64 x 64 connection points).
Test Result Example:
O
– Correct Connection
M
– Missing Connection
X
– Wrong Connection
–
– Correct No Connection
Fully Automated Test Solution
This cable tester can also be integrated into your production machine for a fully automated test system for your cables.
We can help you customise an attachment suitable for your application.
Ensure that you device can be as compact in size as possible.
Neater and more reliable wiring connection.
More customise features
Power up your Raspberry Pi from a wider input voltage range from 12Vdc to 24Vdc.
Communication feature RS232, RS485, Zigbee, Wifi, etc…
Looking for a cashless payment system for your automated machines?
PIC-CONTROL provides solution to allow your machines to accept cashless payment in Singapore. We have a simple package plan to help you automate your machine to collect payment 24 hours a day, 7 days a week.
Advantages of a Cashless Payment System
More and more customers are using a cashless card to make payment for their purchase. Customer may not have enough cash notes/coin but they definitely have a cashless card for their daily shopping or transportation in Singapore.
Increase Sales
Fast and Convenient
No more collection and handling of cash money notes/coins
Reduce the administration, operation, maintenance and banking cost.
Daily transaction report
Able to accept a variety of payment amount (unlike a notes or coin acceptor).
More robust (no mechanical part)
Customer does not need to look for cash notes/coins for the purchase.
Machine does not need to return change or hold cash.
Contactless payment. (Hygiene from germs, bacterial compared to notes/coins)
More and more customers are carrying less cash (coins and notes) in their wallet. Cashless is more convenient and faster transaction. Improve and automate your sales by using a cashless payment system.
For $5-$8 dollars a day (yearly package), you will get to own your cashless payment system to increase your sales and improve your operational efficiency.
Focus on your business and leave your engineering headache to us.
We have design this package to help businesses cap the cost of maintaining a cashless payment system, as well as lowering the initial engineering cost. Simple to understand price ceiling so that you will not have any price shock.
Technical engineering care support is inclusive in this rental package to ensure that any of your technical problem will be resolved. Free consultation on your machine even if it is not relating to the payment system. This is our support to ensure that your machine will operates smoothly. You success is our success.
Package
Monthly Rental Rate (2 years contract, billed yearly)
[1] Wired internet connectivity available onsite.
S$170 per month
[2] No internet connectivity available onsite. or Wireless connectivity.
S$230 per month
** Rental package is INCLUSIVE of integration work. Subjected to our sales engineer’s assessment.
** Typical lead time for the engineering integration work takes about 6-8 weeks time.
** Price package is subjected to our project feasibility assessment.
Charges
We would like to make the pricing clear and simple to understand for our clients.
1 year advance rental payment. (assuming Package [1], this will be S$1800)
3 months rental deposit. (assuming Package [1], this will be S$450)
The total down payment for Package [1] is $2250 + GST. Subsequent rental payment will be collected yearly in advance.
Other charges
Per transaction charges (typically 0.8%, 1.6% to 3%-5%). Depending on your selected payment service provider. Ezlink, Nets and Banks for (Visa, MasterCard)
Opening of account is required for each type of card payment that you want to accept. There is no charges to the opening of the accounts from us. Some banks or service provider may charge a small fee for using their facilities. You can source or negotiate for a better rate.
Not inclusive of
Every project is unique on its own. If your project requires additional complex work there may be additional engineering cost involve. We can waive off simple engineering work. Please contact us for an assessment. The additional cost would probably comes from the following scenario.
Electrical and cabling work.
Complex custom enclosure work.
Complex integration work.
Non-standard vending payment procedure. (Customised payment process, or non-MDB payment process.) Click here to read more about the standard MDB payment process here.
For remote mobile data connection option, check out the standard size dimension of the 3G/4G router modem.
Cashless Payment Mode
There are various card and mobile phone payment available to choose from. Additional charges applies for each transaction. Some providers or banks may charge for opening an account with them. The account offered may change from time to time. So it is good to compare the package offered and negotiate with them for the best rate. We will guide you along for your account opening when you take up our rental package.
The following are the payment mode available to choose from,
Contactless Card Key Switch for
Hotel, Dormitory or Rental Room
This card key switch is designed to be activated by a contactless card. Only a contactless card can activate this switch for powering up the electrical system in a room. A normal card cannot trigger this card key
Blue Glow Indicating Card Key Holder
Card key holder will glow softly in the dark to guide the guest to slot in their contactless card key.
The relay switch gets activated to turn on external power control system. The power system will switch on the electrical system in the room.
Key Card Switch operated by RFID electronic circuit
RFID Switch BMS-RF001-V1
RFID Switch product by PLC Systems Technik, Philippines
Note: Please take note that this is only the key card holder to detect the contactless card. It cannot be used to power up your electrical appliance. External power control system is required to power up the rest of the electrical appliances within the room. The following examples of high current appliances have to be powered up by an external interface.
Improve your efficiency and quality of your cable harness assembly production using this cable harness tester. Fast checking to ensure that your harness wiring is done correctly by your operators.
Testing of cable harness connectivity for your production line.
Reverse engineering of any unknown cable wiring connection.
A portable tester for onsite cable checking.
Using it as an electrical wire tester to check for electrical connection.
Automated connection checking on PCB board.
Multiple wire cable tester.
Test setup to capture intermediate cable issue due to broken or loose wiring connection.
This cable tester is also designed for interfacing to your existing equipment machinery and computer to allow for a fully automated testing system.
Advantages
Reduce production time.
Reduce labour cost.
Improve quality with reduced defects.
Suitable for small to large scale cable production
This cable harness tester is designed to be simple to you. You can train the tester with your working set of cable harness. The tester will base on this master cable harness to test if the subsequent cables.
To make your testing production process easier, you can connect the mating connector for your cable harness to the tester first. This allows you to connect your cable harness faster to the tester. You can connect the wire to any terminal. There is no specific port to connect because this tester can self-learn your cable connection. Simply ensure that all your wires are connected to one of the screw terminals. The tester can learn and memories the connection of your good working master cable harness connection.
Once the tester has learned the wiring connection from your cable harness, you can start to test your production cables using the same connection. A green light flash indicating “Passed” means that the cable matches the master cable connectivity. A red light flashing indicates a “Failed” test. There will also be a beep sound option to allow the operator to know the test status without them having to pay attention to the light indicator.
Basic Features
This cable harness tester provides the basic testing of your harness wiring connection to your connectors. Ensure your production quality by checking all the connection on your cable harness.
The test method implemented in this cable tester uses pulse signal through each and every pin to detect if a particular connection is open or close. The continuity result will be checked with the learned master connection to determine if the connection is correct.
General purpose cable connection continuity checking. The screw terminals provide you with the flexibility to use this tester for any of your cable harness connectors. If you prefer to have a specific connector tailor-made for your cable harness assembly, you can contact us for your customisation.
Generate Connection Test Report
This cable tester operates with just a simple USB power supply. When connected to a computer/laptop the tester can display a detailed connectivity report of the assembled cable harness. You can use this report to find out how this cable harness is assembled, how each individual pins is connected to each other. A handy instrument tool for reverse engineering of any unknown cables.
Custom cable harness wiring connectivity test setup
Custom cable tester design service
We can custom made to have your connectors on board so that
it is neat (without connecting wires) and cater specially for your particular cable harness.
The tester can also be designed with a PCB board adaptor. This allows you to swap the connector type to match the connector of your cable harness assembly. It can also be custom made to fit your test jig fixture or machines, to allow for a fully automated production system.
A monitoring system for your cashier payment transaction at your front desk.
Real time video recording with the transaction data can be archive onto your server for future audit.
Application
cashier security.
payment transaction audit.
cashier training.
service quality monitoring.
operation analysis
Text Insert onto Video Stream
The cashier monitoring system is design to collect data from your cashier POS system (point-of-sales), payment terminal (contactless card, credit card), CCTV camera and other form of electronic sensor equipment. The collected data can be customised and display onto the video stream as an overlay.
The video recording can then be archive onto your server for your keeping.
This can help businesses to assess the payment process and cashier transaction to further improve business operation.
Insert Text onto Video Stream for Display
Customised text information can be inserted onto the display to assist the monitoring of the video with the relevant information presented at the time of recording.
The system consider of a on-screen display (OSD) engine which can render the information on the monitoring screen.
This cashier transaction monitoring system will collect transaction data from the POS cashier (point-of-sales) and payment terminal, displaying on the screen in real time.
Depending on your application, customised sensor data can be collected and display real time onto your video recording.
Transaction and Sensor Information Overlay onto Video Recording
Other useful application,
Cashier Monitoring with video recording of business transaction.
POS system (point-of-sales)
Vehicle Car Number Identification video archive (license plate OCR).
Customer queue number display on TV screen.
Video recording with Sensor data monitoring information.
Advertisement and announcement boardcast to a TV display.
You can customise the text information overlay onto video.
Touch n GO
Alipay (QR code)
Visa
MasterCard
American Express
UnionPay
JCB
MyDebit
RFID Switch BMS-RF001-V1
iUC180 Payment Terminal
iUP250 Payment Terminal
iUP250 Payment Terminal
