Connector Adapter PCB Board

IDC connector to terminal block wires output connector (adapter PCB board)Spring release terminal block for wires output. IDC to wires converter board.

IDC to Spring-cage Wire Connector Adapter Board

This adapter board helps convert your ribbon cables IDC connector to individual wire terminal connection. The wire output is inserted via the spring release terminal connector. Simply push the lever with a sharp tool (for example a screwdriver), insert your wire and then release the lever. Quick and simply for individual pin wire connection.

Features

  • 60 pins IDC Connector with a quick connector release lever.
  • 4 pins 3.81mm pluggable terminal vertical connector. (power input connector)
  • 6 blocks of 10 pins Spring-cage wire connectors.
  • Design for DIN rail bracket mounting.

DIN rail hole mounting for IDC and wire terminal block connectorsSpring cage connector to lever release IDC connector converter board

Custom Connector Converter PCB Board

For other custom PCB board design for connector conversion adapter board, please provide us with further details.

Contact PIC-CONTROL for Custom Connector Converter DIN rail mounted adapter board.

DIN 41612 to IDC connector adapter PCB board

 

Card Edge PCI to IDC Connector Adapter

Card Edge connector adapter board

PCI to IDC Connector Adapter Board

Adapter board is designed for Card Edge board.

This adapter is custom design to convert 120pins PCI connector for access via a 60pins IDC connector.

Card edge PCI connector adapter PCB

Finger Connection Edge Pins

Card edge connector is designed to fit PCB edge finger connection pins. PCB board is typically 1.6mm in thickness.

The pins design is embedded on the PCB itself (board to board connection), saving you the need to buy and install a connector on the PCB board. This is much more cost-effective solution.

The PCB card is easy to plug in and out, making it suitable for hot-swap and mass test connection.

Typical Application

  • Mass testing of assembled PCB.
  • Extension of board functionality.
  • General purpose I/O processing board.
  • Hotswap electrical connection.

Card Edge PCB board connection pins

Finger connector pins on card edge PCB board

PCI connector pins on the board edge

Custom Card Edge Adaptor Board

PCI to IDC connector adapter for card edge PCB board

Contact PIC-CONTROL for your custom Card Edge PCB board design and fabrication.

We design for any type of card edge board connection.

Custom Cable Tester

Cable tester, custom design for cable harness assembly production.

Custom cable tester electronic kit

An operator can just simply plug in the cable connector to the tester to check for the cable harness assembly automatically.

An audible beep will be sound immediately after the operator plug-in the connector. This indicates that the cable’s wiring is correct. The operator can simply focus their vision on the manual connection work.

If there is no sound heard after plugging in, the cable’s wiring is probably incorrect or faulty. There will be LED indicator (orange colour) for each of the respective wiring. If any LED remains lighted up after plugging in the connector, they indicate a wiring fault. The fault due to the following,

  • incorrect pin connection.
  • the wire break resulting in a broken electrical connection.
  • the connector is not properly crimped or soldered.

Wire harness connection tester device

This custom tester has a monitoring mode which is designed to catch intermediate break wire connection that may be potentially existing in your the cable assembly. Intermediate wire connection fault can be due to a broken wire or cable that is not properly assembled. The fault may occur when the cable is touched or bend too much.

When all the connectors are connected to the cable tester, the tester will automatically enter into a monitoring mode. You should be able to hear 2 special beep sound which indicates that the tester is now in the monitoring mode. In this mode, all connectors are connected to the tester. Any connection break in the process of monitoring will trigger an error from the cable tester device.

To test your cable assembly in this mode, you can simply shake up the whole cable. The shaking can help to bring out any intermediate connection problem if there is any. You should see an error LED indicator (Red) lights up together with a long Error tone if an intermediate connection break is detected. The respective wire connection indicator (Orange LED) will also be displayed to indicate the exact wire that is having the intermediate connection problem.

Features of the Cable Tester [PIC-023]

Wire connectivity indicator lights up for faulty wires

  • Simple to use.
  • Instant audio beep and flashing LED light (Green) when the cable is plugged in, to indicate that the cable has passed the checking.
  • LED indicator (Orange) will remain lighted to pinpoint faulty wires
  • Able to catch potential intermediate connection fault in the cable.
  • LED (Red) and long buzzer tone to indicate detected cable problem.
  • Portable and can be designed to power up from USB power supply or from the battery.

Operating Procedure

Test for intermediate cable connection fault

  1. Plug in USB power cable, or insert batteries.
  2. Switch on the cable tester to power up. A test sequence will run to show that the buzzer and all the LED are working.
  3. Plug in one side of the cable onto the tester.
  4. Plug in the other side of the cable. The cable tester will detect the connection and begin testing the cable.
  5. A double beep sound and flashing Green LED indicates that the cable is tested ok.
  6. The respective LED indicator (Orange) for each of the wiring will diminish if the connection is mated correctly.
  7. If there is no sound heard after plugging in the cable, the cable is probably faulty. Check on the respective wire indicator (Orange LED) to determine the exact wire that is faulty. 1 or more LED should be lighted up which indicates incorrect or no connection.
  8. After the cable is all connected to the cable tester and has passed the wire connection test, the tester will enter into a monitoring mode. You should hear 2 special beep, followed by a blinking light from the green indicator, which tells you that the tester is now in the cable monitoring mode.
  9. In this cable monitor mode, you can continue to test the wired connection of your assembled cable harness. Shake your cable to see if there is any intermediate connection fault can be caught. If a glitch is detected due to the intermediate connection break, the cable tester device will be able to catch it. A long beep and error indicator (Red LED) will be lighted up. The respective wire indicator (Orange) will also be lighted up to pinpoint the exact wire that is causing this intermediate connection problem.
  10. The caught wire glitch fault will remain until all the wires are disconnected. The cable tester will then reset the test procedure.
  11. The operator can proceed to test the next cable harness set.

Other Optional Specialised Test Features

For dedicated wiring for precision/importance use, there are optional test that we can design to help you detect potential faults in your cable harness wiring.

The following are some of the specialised test that you may need to test on your assembled cable beside the basic connectivity check.

  • Ohm test or resistivity test for your wires and connectors, to check if the wires are crimped or fasten properly.
  • High voltage test, to ensure the wires are properly insulated.
  • High-speed data or RF test to ensure signal integrity quality of your assembled cable.

Custom Electronic Tester

Contact PIC-CONTROL for further information for your custom cable tester.

custom cable harness tester design

Connector for Coins or Notes Acceptor (Self-Service Kiosk, Vending Machine, POS System)

The Molex Mini-Fit Jr. Series connector is commonly used in the following payment system and devices.

  • Coins Acceptor
  • Notes Acceptor
  • Receipt Printer
  • Vending Machine
  • POS and Cashier System
  • Self-Service Payment Kiosk

Molex Mini-Fit Jr. Series Connector

PCB Mount Connector Series

pcb mount connector for coin note acceptor

  • Mini-Fit Jr Series
  • Mini-Fit Jr 5559 Series
  • Mini-Fit Jr 5566 Series
  • Mini-Fit Jr 5569 Series, 6 ways (buy part number: 39-30-1060)
  • Mini-Fit Jr 44206 Series
  • Mini-Fit Jr. 45135 Series
  • Mini-Fit Jr. 245135 Series
  • Mini-Fit BMI Series
  • Mini-Fit BMI 42404 Series
  • Mini-Fit BMI 43879 Series
  • Mini-Fit Jr 87427 Series

Wire Connector

male2 pin molex male connector for coin or note acceptormolex male connector for coin or note acceptormolex male connector for coin note acceptor

female2 pins molex female connector for coin or note acceptor

  • 2 ways (male), molex 39-01-2020 (Mini-Fit Jr. Series), pitch 4.2mm
  • 2 ways (female), molex 39-01-3029 (Mini-Fit Jr. Series), pitch 4.2mm
  • 3 ways (male), molex 39-01-2020 (Mini-Fit Jr. Series), pitch 4.2mm
  • 3 ways (female), molex 39-01-3029 (Mini-Fit Jr. Series), pitch 4.2mm
  • Mini-Fit Jr 5557 Series, 6 ways (buy part number: 39-01-2060)

Pins

male pins for coins notes acceptor     female pins for coins notes acceptor connector

molex female pins  for mini-fit-jr 28AWG to 22AWG

  • female pin – for 28AWG to 22AWG (buy part number: 39-00-0209)
  • male pin – molex 39-00-0061 (5558 Series), for 24AWG to 18AWG (for use with Molex 5559, 30068 & 42475 Mini-Fit Jr. Series Plug Housings)
  • female pin – molex 39-00-0038 (5556 Series), for 24AWG to 18AWG (for use with Molex 5557, 5559, 30067 & 42474 Mini-Fit Jr. Series Plug Housings)
  • male pin – molex 39000048 (5558 Series), for 28AWG to 22AWG (for use with 5559, 30068, 42475 plug housing)
  • female pin – molex 39000046 (5556 Series), for 28AWG to 22AWG

Tools

molex tools for pin removal

  • MOLEX 11-03-0044 Extraction Tool for Mini-Fit Jr Crimp Terminals

More

Check out our connector selection guide.

1.25mm Pitch Connector (PicoBlade from Molex)

1.25mm pitch connector, PicoBlade 51021 Series from Molex

 

1.25mm pitch wire assembly (PicoBlade Molex)PicoBlade 1.25mm Pitch Connector (with cable)

Contact PIC-CONTROL for 1.25mm pitch connector wire assembly service.

PicoBlade Molex Connector (1.25mm pitch)     molex Logo

PicoBlade connectors from Molex.

Current Rating 1A, up to 125V (AC or DC)

Header

Molex PicoBlade 1.25mm Header (2 Pos Contact)

51047, 53047, 53048, 53261, 53398

  • 2 Pos
    • 53047-0210
    • 53398-0271
  • 3 Pos
    • 53047-0310
    • 53048-0310
    • 53398-0371
  • 4 Pos
    •  53261-0471
  • 5 Pos
    • 53047-0510
  • 6 Pos
    • 53048-0610
  • 8 Pos
    • 53047-0810

Plug (Connector Housing)

Molex PicoBlade 1.25mm Receptacle (3 Pos Contact)

51021 Series

  • 3 Pos
    • 51021-0300
  • 4 Pos
    • 51021-0400
  • 5 Pos
    • 51021-0500
  • 6 Pos
    • 51021-0600
  • 8 Pos
    • 51021-0800

Pins

PicoBlade crimp pin (26 AWG)

  • 50079 Socket Crimp (26 AWG, tin plated contacts)
  • 50058 Socket Crimp (28 AWG, phosphor bronze contacts)

 

Custom Wire Assembly Service

Contact PIC-CONTROL for custom wire connector assembly service.

 

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Connector Selection Guide | Singapore

Connector Selection Guide for Electronic System Designer

Type of connectors to choose from for your electronic project design. List of the commonly available connector footprint and dimension.

Connector Shortcuts List

Shortcuts references to the popular brands.

Bare Wire Connector for PCB

1) 3.81mm Pitch Pluggable Screw Terminal (3.81mm, 3.5mm)

3.81mm pluggable screw terminal connector 3.81mm pitch pluggable screw terminal, 4pos

2) 5.08mm Pitch Pluggable Screw Terminal

5.08mm pluggable screw terminal connector 5.08mm pluggable screw terminal, 2 pos 5.08mm pluggable scre terminal 2pos, 4pos 5.08mm pluggable screw terminal, front view

3) 5.08mm Pitch Screw Terminal (*)

fixed screw terminal connector

4) 2.54mm Spring-Cage Terminal (*)

spring cage connector Push-in vertical connector 10 positions

  • Pluggable Screw Terminal
  • Push-in spring connection
  • Spring-cage connection (KF141R-4P)
  • Push-lock spring connection (quick release lever)
  • Pluggable spring cage connection
  • WAGO 2059, WAGO 2060

WAGO push connector 2059 surface mount WAGO 2060 wire push in spring cage connector

reference from Phoenix Contact

PCB Connector (header and housing/receptacle pins)

2.54mm header housing male female pins connection

2.54mm housing PCB mount (2 ways)

2.54mm housing PCB mount pins2.54mm header pins

Single row female socket header housing (2.54mm spacing connector)

Single row male socket header housing (2.54mm spacing connector)

Single row female socket header pins (2.54mm spacing connector, straight PCB mount)

Single row male socket header pins (2.54mm spacing connector, straight PCB mount)

Double row female socket header pins (2.54mm spacing connector, straight PCB mount)

  • female header 2×5, 2×13, 2×20

Double row male socket header pins (2.54mm spacing connector, straight PCB mount)

  • male header 2×5, 2×13, 2×20

Doublesided turn-pins connector
double sided turn-pins connectors

IDC Socket & Header Connectors

IDC socket (wire to board connector) 16pos IDC socket connector

IDC header connector (PCB mount), 20posIDC header connector

IDC header connector with side locking latchIDC header connectorwith side locking latch

IDC connector with ribbon cableIDC connector with ribbon cables

Flat Flexible Cable (FFC)

***Note: Choose EVEN number of pins (is easier to buy stocks)

Choice of wires/pins pitch 0.5mm, 1mm, 0.625mm, 0.8mm, 1.25mm

FFC cable fine pitch 0.5mm, 1mm     FFC connector socket
Choice of FFC cable “SAME side” or “Opposite side” or “Solderable ends” (FFC cable jumpers)

FFC cable Same Side

FFC cable "Opposite Side" Opposite Side

Solderable FFC cable jumpersSoldable end FFC cable

FFC cable with connector and solderable end FFC cable with solderable end and a connector end

JST/Molex Connectors, Header & Housing

small pitch SMD connector receptacle     mini connector cable assembly drawing

For low profile PCB boards (signal or small power)

For Industrial Sensor

For Small Motor

For General Purpose (payment industry)

  • XH Connector (2.5mm pitch), 3A 250V, (UL94-0)
    Found to be used on Coin Acceptor (model: HS-636)

For Power

For Vending Payment Industry (Coin/Notes Acceptor, Receipt Printer, POS, Self-Service Kiosk)

pcb mount connector for coin note acceptormolex male connector for coin note acceptormolex male connector for coin or note acceptor

DC Barrel Power Plug & Socket

DC barrel socket (PCB mount, OD-5.5mm ID-2.1mm)DC barrel plug (OD-5.5mm, ID-2.1mm)

For DC barrel socket, buy 2.1mm pin size to be safer. Most adaptor plug can handle 2.1mm as well as 2.5mm pin size.
For DC barrel plug, buy 2.5mm hole size to be safer. Most socket can accept both 2.1mm as well as 2.5mm hole size.

230Vac Power Plug, Connectors

PCB Power Connector

Power Barrier PCB mount connector (*)

Barrier mount terminal 9.5mm pitch for high current powerBarrier moun terminal 9.5mm pitch dimension drawing

Snap-in Screw Terminal (PCB mount) (*)

Screw terminal tab PCB mount   Screw terminal tab for PCB mounted - wire to board.
– M3 PCB Terminal
– PCB Screw Terminal
– PC Mount Screw Terminals (surface mount)
– M3 PCB snap-in screw terminal vert smdsurface mount Screw terminal snap-in surface mount smd
https://www.pemnet.com/fastening-products/pem-self-clinching-fasteners-new/

PCB Terminal Tab Stub (Surface mount) (*)

Surface PCB Terminal Tab Stub common tub width is 6.35mm.

Card Edge Connector

Card Edge connector for finger contact pins at the edge of PCB board.

Example of card edge connector is PCI connector.

PCI connector (160pins, card edge connector for PCB board finger contact connection)PCI connector pins (PCB mount card edge connectors)

Card Edge connector for finger PCB board

PCB Spring Contact Pins

spring loaded connector pins Spring loaded test pin connectorsSMT spring loaded test pins connector

POGO Spring Loaded Test Pins

POGO spring loaded test pins connector

POGO spring loaded test pins application

POGO Test Pin HeadsPOGO Test Pin Head 2

Crimp Terminal & Ferrules

Audio Connectors

Audio Plug 3.5mm 2 poles for microphone

quick spring release connector for audio speaker wiresQuick Spring Release Connector for Audio Speaker Wires

RCA connectors.

Casing Enclosure Connectors

  • Panel mount connectors
  • Chassis mount connectors

RF Connectors

  • SMA
  • U.FL

D-Sub Connector

D-Sub socket male 9 pinsPin 1 – Pin 5, Pin 6 – Pin 9

D-Sub socket female 9 pinsPin 5 – Pin 1, Pin 9 – Pin 6

  • male, female
  • 2 rows, 3 rows
  • DB9, DB15, DB25 pins

Computer Data Connector

RJ45 Connector

  • RJ45, RJ11
  • 8P8C, 6P6C, 6P4C

RJ45 socket for Ethernet cable Ethernet connector plug 8P8CPin 1 – Pin 8

RJ11 socket 6P6CRJ11 6P6C plugPin 1 – Pin 6

USB Connector

  • Type A, Type B
  • USB mini, USB micro
  • Vertical, Horizontal

Other Connectors

Custom Wire Assembly Service

Contact PIC-CONTROL for custom wire connector assembly service.

Low Profile Connector (2.5mm pitch, Through-hole/SMD )

2.5mm pitch connector crimped wire assembly     2.5mm pitch JST connector's header mounted onto a PCB board

JST Connector (2.5mm pitch)     JST Logo

EH series 2.5mm pitch connector from Japan Solderless Terminal (JST).

Current Rating 3A, up to 230V (AC or DC)

JST EH series conector for PCB board

Header

2.5mm pitch header, JST connector EH series

Plug (Connector Housing)

2.5mm pitch receptacle for JST EH series connector

Pins

pin for 2.5mm pitch JST EH series connector

JST Connector (1.5mm pitch)

Japan Solderless Terminal (JST).

Header

Plug (Connector Housing)

Pins

 

Custom Wire Assembly Service

Contact PIC-CONTROL for custom wire connector assembly service.

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